Metallurgy, Mechanics, Structures & Solidification – 2MS

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    Research fields

    - Physical metallurgy
    - Mechanical behaviours
    - Experimental characterizations
    - Solidification and phase transformations
    - Microstructures

    Applications

    - Continuous and ingot casting
    - Shape casting
    - Welding
    - Additive manufacturing
    - Heat treatments

    Alloys

    - Steels
    - Nickel base alloys
    - Titanium alloys
    - Aluminum alloys
    - Oxide ceramics

    Main objectives of the team

    From solidification processes are issued the first materials microstructures, inherited by the subsequent forming processes. It is of paramount importance to follow the thermomechanical history along the entire material forming route to understand, master and optimize the features of solidification microstructures, including the nature, the morphologies and the dimensions of thermodynamic phases. Similarly, the microstructure plays a key role on the thermomechanical history during solidification processing. The formation of numerous casting defects involves coupling between thermomechanics and microstructures. The studies of the team are combined at several scales and include the consequences of solidification microstructures on solid state phase transformations and properties of components.

    Example of projects

    • European Space Agency (projects CCEMLCC, CETSOL, NEQUISOL) : Microgravity studies of alloy solidification to reach benchmark data for comparison with numerical models, 1999-
    • Agence Nationale de La Recherche (projects CrySaLID, NEMESIS, MACCADAM) : Mesoscopic modeling of solidification grain structures for various materials (silicon, metallic alloys) and processes (directional solidification, welding, additive manufacturing), 2014-2022
    • Fonds Unique Interministériel (Project SOFT-DEFIS) : Macroscopic modeling of grain structures for ingot casting, 2016-2020
    • Association Nationale de la Recherche et de la Technologie (SAFRAN, SAINT GOBAIN, CETIM, DIOR) : industry related projects
    • Doctoral grant : fundamental studies, 2018-2021

    Highlights

    PhysalurgY: a library for computation of phase transformations coupled with the Thermo-Calc software.

    Best poster award at conference ICASP-5 - CSSCR-5

    "My thesis deals with the modeling of the coupling between the fluid and solid mechanics in industrial casting processes. It is a strategic issue for industries to understand and master defects such as cracks and macrosegregations. "

    Shaojie ZHANG, PhD CEMEF

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    Academic collaborations

    • Deutsches Zentrum für Luft- und Raumfahrt,Cologne, Allemagne
    • Northeastern University, Boston, USA
    • Northeastern University, Shenyang, PRC
    • Shanghai JiaoTong University, Shanghai, PRC
    • University of Alberta, Edmonton, Canada

    Industry collaborations

    • APERAM
    • ARCELORMITTAL
    • ASCOMETAL
    • AUBERT&DUVAL
    • CETIM
    • DIOR
    • INDUSTEEL
    • SAFRAN
    • SAINT GOBAIN
    • TRANSVALOR

    On going PhD projects

    • Sylvain DUCOTTET : Numerical modeling of precipitation and optimization of “in istu” thermal treatments of LBM process on aerospace superalloys. Class of 2023
    • Racha HAMMOUD : Analysis of growth competitions and microstructures produced during solidification of metal alloys Class of 2023
    • Zichen KONG : Wire-laser additive manufacturing: multiphysics numerical simulation of the process – CFD and microstructure. Class of 2022
    • Zixuan LI : Characterization of Grain Structure generated by L-PBF process atTrack scale through Experiment And thermo-Metallurgical-Mechanical-Modelling. Class of 2022
    • Trung-Chien VO : Grain Structure based Anisotropic Mechanical Behaviour for Laser Beam Melting Simulation at Part Scale by Reduced-Order Model. Class of 2022
    • Paul MARTIN : Nickel superalloys by Laser Scan – Modeling / Additive manufacturing of nickel-based superalloys: metallurgical modeling of the solidification path and the risk of cracking in numerical simulation of the process at the scale of elementary beads. Class of 2021
    • Zhongfeng XU : Multiscale study of polymer selective laser sintering (SLS) process: from characterization to numerical modelling. Class of 2020 + Team MPI